dx.doi.org/10.14227/DT110404P32

Question and Answer Section

William Brown and Margareth Marques
The following questions have been submitted by readers of Dissolution Technologies. Margareth Marques, Ph.D. and Will Brown, United States Phamacopeia, authored responses to each of the questions.
*Note: These are opinions and interpretations of the authors, and are not necessarily the official viewpoints of the USP

Email for correspondence: web@usp.org

Q We would like to know if it is acceptable to develop dissolution test methods for gelatin capsules that add enzyme to the dissolution media from the beginning, before pellicles are noted.
A To better answer this question,we contacted the Division of Bioequivalence/Office of Generic Drugs/FDA and we were informed that it is not acceptable to add enzyme to the medium as a routine first test. The firm has to go to Tier 1 testing first and only after failing to conform,can they go to Tier 2 (with enzyme). The Tier 2 testing is allowed only when the product’s stability is well-known. However, an occasional retest at Tier 1 should be made to ensure that nothing unexpected has happened and that the original data on the product is still valid.

Q Can a preservative be added to the water bath of dissolution equipment?
A Yes,you can add any algaecide to the water bath; however,the water should still be replaced frequently. The bath water must be clear enough to allow you to see what is happening (bubbles,how the granules are dispersed, how the dosage form is disintegrating, etc) inside each dissolution vessel.

Q Are the Calibrator tablets tested for stability at the USP?
A The stability of the various reference materials used in calibration of dissolution apparatuses is evaluated. Accelerated stability studies using elevated humidity and temperature are conducted on the tablets in open dish and on the packaged tablets. This helps USP Reference Standard scientists determine the appropriate storage and shipping procedures. In addition,at predetermined times samples taken from inventory are evaluated for continuing quality.

Q How can I obtain the history of determination of medium and apparatus for each drug? We note that many drug products exist that do not have a monograph in USP.
A Much of the information that is received by USP in support of monograph standards is considered confidential and cannot be released. Refer to the USP Document Disclosure Policy (Appendix E of USP 27) where the type of document that can be made available is defined.

Please note that the USP is working to obtain approximately 800 high-priority monographs for excipients,drug substances and drug products. It is critical that these monographs come from sources with direct knowledge of the specification used to evaluate the quality of the material. Interested parties are encouraged to visit the USP website (www.usp.org) and review the Call for High Priority Monographs for Drug Substances,Drug Products,and Excipients.

Q Is it necessary to take the weights of the tablets or capsules we are testing for dissolution.We understand that it is not used in computation.Can I therefore waive the taking of the weights of the six tablets or capsules in order to minimize a step that is not relevant to the dissolution test? We are considering this change to increase productivity.
A The weight of an individual tablet subsequently used as a sample in dissolution testing is not necessarily a compendial requirement. However,weighing the sample dosage form will allow an additional piece of information relating to product quality. Please note that uniformity of dosage unit is the separate test that gives compendial requirements relating to the variation in product content. Weight uniformity is one test that is sometimes applied to demonstrate content uniformity.

Editors Note: The following Question deals with formulations issues and dissolution.We consulted with one of our Editorial Board Members, Dr. Lew Leeson, who supplied the response. His email address is blll@optonline.net.

Q I am working with carbamazepine immediate release tablet.My formulation with starch paste as binding agent,croscarmellose sodium as disintegrant, microcrystalline cellulose as bulking agent and magnesium stearate as lubricating agent showed poor dissolution. I could not figure out the reason,since the disintegration time is about 30 seconds only.
A The fact that you found excellent disintegration, but a poor dissolution rate, for your tablet is not unusual,especially for carbamazepine, as well as some other poorly soluble APIs. In working with carbamazepine,you should be aware that there are a number of pitfalls possible when formulating this compound. First of all,carbamazepine, which can exist as the anhydrous crystalline form,can convert to a trihydrate in the presence of water. These crystals are fairly large needles which have a poor aqueous solubility. However, this crystalline form is readily identified by the usual physical chemical tests, such as x-ray crystallography, moisture content measurement,DSC,DTA,and even by melting point or microscopy. It should not be a problem for a reliable manufacturer to supply you with the proper form to use in your product.

Assuming that you are utilizing carbamazepine API which is anhydrous,employing an aqueous granulating agent, such as starch paste, probably results in a conversion of the anhydrous material to the trihydrate. I would look under a microscope for the presence of needle formation. However, in order to make a better product I suggest the following as possible tablet development approaches:

  1. Micronize the carbamazepine and utilize a nonaqueous granulating system in order to prevent trihydrate formation. After granulation is complete, proceed in the usual manner.
  2. Try to develop a completely dry system by slugging the micronized material that has been mixed with diluent(s). Granulate the slugs with a suitable mill,add the remaining ingredients,homogenize, and compress. A direct compression approach, using a water soluble direct compression bulking diluent,might be possible, although a 200 mg dose of API could be too large to make this a viable procedure.